D4R Dovetail Jig
Super Jigs
Vacuum & Router Support
FMT Mortise & Tenon Jig
Accessories & Kits
Templates & Attachments
Leigh Brand Router Bits
D1600 Dovetail Jig
Please find below, downloadable technical bulletins and user guides. We are currently working on placing downloadable clips from our instructional videos in this section. Please check back occasionally. If you have any technical questions please click on Contact Us.

Please note that all of our downloads are designed to be used with a minimum Adobe Reader 5.0. If you have problems opening any of the documents please make sure you have the latest version of Adobe Reader. Click the following link to connect to Adobe to download the latest version.


Technical Bulletins
D4/D4R - How To Rout Angled Through Dovetails On Your Leigh Jig ( 2.4 Mb )
This 8 page bulletin instructs users of the D1258, D1258R, D3,D4 and D4R jigs how to make single, obtuse, and compound angled through dovetails.
Date: Mar 14 2008
D4/D4R - How To Rout Inlaid Through And Half-Blind Dovetails On ( 1.7 Mb )
This 8 page bulletin instructs users of the D1258, D1258R, D3,D4 and D4R dovetail jigs how to make inlaid through and half-blind dovetails.
Date: Mar 14 2008
D4/D4R - How To Rout Finger Joints On Your Leigh Jig ( 691.9 Kb )
This 4 page bulletin instructs users of the 514, 514L, D1258, D1258R, D3, D4 and D4R dovetail jigs how to make 1/4" wide finger joints.
Date: Mar 14 2008
F1/F2 Finger Joint - How To Rout Box Joints on Wider Boards on the F1/F2 ( 1.5 Mb )
This 4 page bulletin shows users of the F1/F2 Finger Joint templates how to rout 3/8" and 1/2" box joints in boards up to 24" wide and 5/16" box joints in boards up to 20" wide with a simple 2 step procedure.
Date: Apr 18 2005
M2 Attachment - How To Rout Jumbo Half-Blind Dovetails On The Le ( 1.8 Mb )
This 4 page bulletin shows users of the Multiple Mortise and Tenon attachment how to rout jumbo half-blind dovetails with depths of cut 1" and 1-1/4". These joints are ideal for very thick boards up to 1-1/2".
Date: Jan 01 2002
D4/D4R - How To Rout Needle Pins On Your 24" Dovetail Jigs ( 2.5 Mb )
This bulletin describes the method for producing "Needle Pins" on your D4 jig. Tails must be hand cut to match the Needle Pins.
Date: May 28 2004
Short Workpiece Clamp ( 49.1 Kb )
Build your own clamp for handling short work pieces on the Leigh D4 Dovetail jig.
Date: Oct 12 2004
D4/D4R/D1600 - Adjustable Short Work Piece Clamp For Dovetail Ji ( 92.5 Kb )
Build your own Adjustable clamp for handling short work pieces on the Leigh D4 Dovetail jig.
Date: Oct 12 2004
FMT - Routing Tenons On Extra Wide Boards ( 2.3 Mb )
This bulletin will show you how to produce tenons on Extra Wide Boards.
Date: Nov 29 2004
D4/D4R - Shelf Holes and Notches ( 2 Mb )
This procedure details the necessary steps to produce perfectly aligned shelf holes and corresponding notches in shelves for bookcases and other cabinet applications.
Date: May 10 2005
FMT - Mortise & Tenon Joints on Shaped Pieces ( 374.8 Kb )
This bulletin shows you how to layout and cut mortise and tenon joints on shaped workpieces.
Date: May 16 2005
Super Jig/D1600 - Wider Pins On The D1600 Dovetail Jig ( 2.8 Mb )
This bulletin explains how to use the one-piece fingers of the D1600 Dovetail jig to create wider pins.
Date: May 18 2006
Super Jig/D1600 - Inlaid Through Dovetails On The D1600 Dovetail Jig ( 2.2 Mb )
This bulletin explains how to use the one-piece fingers and work piece movement on the D1600 to create Inlaid Through Dovetails
Date: May 18 2006
D4 Side Stop Mounting ( 503.5 Kb )
This technical bulleting shows you how to install the D4 style side stops on older 24" and 12" Leigh Dovetail Jigs. D4 side stops can be mounted on 1258, D3 and D4 series jigs.
Date: Sep 12 2006
Double & Triple Size Box Joints on the Leigh F1/F2 Finger Joint ( 2.6 Mb )
This bulletin describes the processes to rout box joints double or triple the size of the native comb. In other words, you can use the 1/2" comb and a 1/2" bit to produce box joints 1" wide or 1 1/2" wide.
Date: Dec 06 2006
Super Jig/D1600 End-on-End Dovetails ( 563.9 Kb )
This procedure details the steps necessary to produce unique End-on-End dovetails on the D1600. You should be familiar with all half-blind dovetail procedures before doint end-on-end dovetails.
Date: Dec 06 2006


Addendums to User Guides
F1 Finger Joint Template Mounting Instructions ( 2.1 Mb )
This adendum to the manual outlines a revised procedure for mounting and aligning the F1 Finger Joint Template to the new D4R jig as well as all previous 24" jigs; the D4, D3 and D1258R
Date: Nov 01 2005
F2 Installation Revisions ( 575.6 Kb )
This addendum corrects minor problems with the procedure outlined in the User Guide.
Date: Jan 09 2007
D4 Mounting Instructions ( 65.5 Kb )
Use this instruction sheet to mount D4 Dovetail jigs fitted with new style end caps. "T" abolts are no longer used to mount the jig.
Date: Jan 15 2007
FMT Specialty Guides ( 27.8 Kb )
Instructions for the Square Tenon Guides, Louver Door Guides and the Y Axis Mortise Guide.
Date: Nov 16 2007
FMT Side Stop Fence ( 417.4 Kb )
This bulletin describes the use of the new FMT side stop fence. The new part is now included with all FMT jigs and it is backwards compatible with all previous FMT's
Date: Apr 25 2007


D4R User Guide 10/07
D4R User Guide Chapters 1, 2 & 3 ( 6.2 Mb )
Jig Assembly and Mounting, Adjusting the Finger Assembly and How Routers and Guidebushes Work
Date: Oct 01 2007
D4R User Guide Chapters 4, 5, 6 & 7 ( 2.4 Mb )
4)Operation Concepts and Jig Functions, 5)Safety, 6)Wood Preparation and 7)Router Preparation
Date: Oct 01 2007
D4R User Guide Chapters 8, 9 & 10 ( 4.8 Mb )
8)Through Dovetails, 9)Quick Reference - Through Dovetails and 10) Large & Small Through Dovetails
Date: Oct 01 2007
D4R User Guide Chapters 11, 12 & 13 ( 3.9 Mb )
11) Half-blind Dovetails, 12) Quick Reference - Half-blind Dovetails and 13) Rabbeted Half-blind Dovetails
Date: Oct 01 2007
D4R User Guide Chapters 14, 15, 16 & 17 ( 5.8 Mb )
14) End-on-End Dovetails, 15)Asymmetric Dovetails, 16)Sliding Dovetails and 17)Hints & Tips
Date: Oct 01 2007
D4R User Guide Download Appendix i, ii, iii & iv ( 1.5 Mb )
i) Guidebush Selection, ii) Bit Selection, iii)Jig Parts List and iv)Customer Support
Date: Oct 01 2007


Super Jigs User Guide - 10/07
SJ User Guide Chapters 1 - 7 ( 7.8 Mb )
1)Jig Assembly, 2)Finger Assembly Adjustment, 3)Leigh e-Bush, 4)Basic Jig Functions, 5)Safety and 7)Router Preparation
Date: Oct 01 2007
SJ User Guide Appendix i, ii, iii & iv ( 3 Mb )
i)Template Guide Bush, ii)Bit Selection, iii)Parts List and iv)Customer Support
Date: Oct 01 2007
SJ User Guide Chapters 12 - 15 ( 7.5 Mb )
12)Asymmetric Dovetails, 13)Sliding Dovetails, 14)Box Joints and 15)Hints & Tips
Date: Oct 01 2007
SJ User Guide Chapters 8 - 11 ( 10.7 Mb )
8)Through Dovetails, 9)Half-Blind Dovetails, 10)One Pass Half-Blind Dovetails and 11)Rabbeted Half-Blind Dovetails
Date: Oct 01 2007


Vacuum & Router Support 8/07
VRS Vacuum & Router Support ( 4 Mb )
A complete guide and parts list for all models of the VRS.
Date: Aug 01 2007


FMT User Guide 2/08
FMT Specialty Guide Instructions ( 87.6 Kb )
These instructions are based on the assumption you are fully conversant with the operation of the FMT. The instructions will assist you in using the new Square Tenon guided, Louver Door guides and the Y Axis Mortise guide.
Date: Dec 05 2006
FMT New Side Stop Fence ( 417.4 Kb )
This new side stop fence supersedes all previous part numbers
Date: Apr 01 2007
FMT Intro & Chapter 1 ( 959.5 Kb )
Introduction and mounting the FMT
Date: Feb 01 2008
FMT Chapters 2 ( 2.4 Mb )
Mounting the router
Date: Feb 01 2008
FMT Appendix i, ii, iii & iv ( 1.9 Mb )
Bit, guide and joint specifications. Jig adjustments and parts list. Customer support
Date: Feb 01 2008
FMT Chapter 3 ( 2.9 Mb )
Jig description and operational concepts
Date: Feb 01 2008
FMT Chapter 4 ( 7.7 Mb )
All procedures for single, double, triple, quadruple and angled joints plus much more.
Date: Feb 01 2008


F2/F1600 User Guide
F2/F1600 User Guide ( 20.4 Mb )
F2/F1600 User Guide Complete
Date: Oct 01 2006
F2 / F1600 User Guide Introduction and Chapters 1 to 3 ( 8.1 Mb )
This section covers Assembly, Mounting, Alignment, Safety and Jig Operations and Functions.
Date: Oct 01 2006
F2 / F1600 User Guide Chapters 4 to 6 ( 3.1 Mb )
The VGS Variable Guidebush System, Board Width Selection and Box Joint Procedures are covered in these three chapters.
Date: Oct 01 2006
F2 / F1600 User Guide Chapters 7 to 9 ( 3.9 Mb )
Round Half-blind Joints, Square Half-Joints and Rabbeted Half-blind Joints
Date: Oct 01 2006
F2 / F1600 User Guide Chapters 10 and 11 ( 3.6 Mb )
Small Box Joints and Hints & Tips
Date: Oct 01 2006
F2 / F1600 User Guide Appendix i & ii ( 765.8 Kb )
The VGS Variable Guidebush System and Cutter Selection Charts
Date: Oct 01 2006
F2 / F1600 User Guide Appendix iii & iv ( 1.8 Mb )
Parts List and Customer Support
Date: Oct 01 2006
F2 Installation Revisions ( 575.6 Kb )
This addendum corrects minor problems with the procedure outlined in the User Guide.
Date: Jan 09 2007


F18/F24 Finger Joint Temp 11/07
Super Jig Finger Joint Template User Guide ( 13.6 Mb )
Complete Super Jig Finger Joint Template User Guide for the F18 and F24
Date: Nov 01 2007


I1 User Guide Downloads
I1 User Guide Glossary ( 659 Kb )
Glossary and Table of Contents
Date: Dec 31 1969
I1 Chapter 1 ( 1.6 Mb )
Mounting and Template Alignment
Date: Dec 31 1969
I1 Chapter 2 ( 789.7 Kb )
Using Your Template Safely
Date: Dec 31 1969
I1 Chapter 3 ( 1.2 Mb )
Operation Concepts & Basic Template Functions
Date: Dec 31 1969
I1 Chapter 4 ( 715 Kb )
The Variable Guidebush System (VGS)
Date: Dec 31 1969
I1 Chapter 5 ( 686.8 Kb )
Board Width Selection
Date: Dec 31 1969
I1 Chapter 6 ( 1.9 Mb )
Half-Blind Isoloc Joint Procedures
Date: Dec 31 1969
I1 Chapter 7 ( 555.5 Kb )
Rabbetted Half-Blind Isoloc Joint Procedures
Date: Dec 31 1969
I1 Chapter 8 ( 1.8 Mb )
Inlaid Half-Blind Isoloc Joint Procedures
Date: Dec 31 1969
I1 Chapter 9 ( 841.3 Kb )
Through Isoloc Joint Procedures
Date: Dec 31 1969
I1 Chapter 10 ( 905.4 Kb )
Isoloc Joint Symmetry and Asymmetry
Date: Dec 31 1969
I1 Chapter 11 ( 1.2 Mb )
"Tsugite" Isoloc Joints
Date: Dec 31 1969
I1 Chapter 12 ( 1.3 Mb )
Routing Procedures, Hints and Tips
Date: Dec 31 1969
I1 Appendix 1 ( 1 Mb )
VGS Guidebush and Cutter Selection
Date: Dec 31 1969
I1 Appendix II ( 583.2 Kb )
Joint Specifications
Date: Dec 31 1969
I1 Appendix III ( 859.7 Kb )
Template Parts List
Date: Dec 31 1969
I1 Appendix IV ( 890.2 Kb )
Customer Support
Date: Dec 31 1969


M2 User Guide Downloads
M2 Complete Manual - For All 24 ( 5.8 Mb )
Complete User Guide for the M2 Multiple Mortise & Tenon Attachment. If you are a D4R owner using an M2 Multiple Mortise & Tenon attachment, please see the new information on using a "Mortise Block" and "Side Stop Extensions" in this User Guide. Owners of earlier 24" jigs may also use the new information.
Date: Mar 01 2008


F1 User Guide Downloads
F1 User Guide Glossary ( 627.3 Kb )
Glossary and Table of Contents
Date: Jan 01 2001
F1 Chapter 1 ( 2.5 Mb )
Assembly, Mounting and Template Alignment
Date: Jan 01 2001
F1 Chapter 2 ( 760.7 Kb )
Using Your Template Safely
Date: Jan 01 2001
F1 Chapter 3 ( 1.3 Mb )
Operation Concepts and Basic Template Functions
Date: Jan 01 2001
F1 Chapter 4 ( 711.4 Kb )
The Variable Guidebush System (VGS)
Date: Jan 01 2001
F1 Chapter 5 ( 610.5 Kb )
Board Width Selection
Date: Jan 01 2001
F1 Chapter 6 ( 1.2 Mb )
Box Joint Procedures
Date: Jan 01 2001
F1 Chapter 7 ( 1.2 Mb )
Rounded Half-Blind Finger Joint Procedures
Date: Jan 01 2001
F1 Chapter 8 ( 439.3 Kb )
Square Half-Blind Box Joint Procedures
Date: Jan 01 2001
F1 Chapter 9 ( 561.8 Kb )
Rabbetted Half-Blind Finger Joints
Date: Jan 01 2001
F1 Chapter 10 ( 1.3 Mb )
Small Box Joints
Date: Jan 01 2001
F1 Chapter 11 ( 1.5 Mb )
Wider Box Joints
Date: Jan 01 2001
F1 Chapter 12 ( 750.6 Kb )
Hints and Tips
Date: Jan 01 2001
F1 Appendix I ( 1.7 Mb )
Variable Guidebush Selection
Date: Jan 01 2001
F1 Appendix II ( 518.5 Kb )
Cutter Selection and Joint Specification
Date: Jan 01 2001
F1 Appendix III ( 936.1 Kb )
Template Parts List
Date: Jan 01 2001
F1 Appendix IV ( 901.9 Kb )
Customer Support
Date: Jan 01 2001


D3 User Guide
D3 User Guide ( 58.9 Kb )
D3 User Guide
Date: Jan 01 2008


D1258 User Guide
D1258 User Guide ( 62.6 Kb )
D1258 and D1258R User Guide Information
Date: Jan 01 2008


TD514 / TD514-L Instructions
TD514 - TD514-L Instructions ( 535 Kb )
PDF Version of our 16" x 22" poster.
Date: Sep 29 2004


D1600 User Guide Downloads
D1600 Glossary ( 818.5 Kb )
Glossary of Symbols
Date: Apr 14 2005
D1600 Chapter 1 ( 2.1 Mb )
Jig Assembly, Mounting and Using the Clamps
Date: Apr 14 2005
D1600 Chapter 2 ( 1.1 Mb )
Adjusting the Finger Assembly
Date: Apr 14 2005
D1600 Chapter 3 ( 238.9 Kb )
How Routers with Guidebushes Work
Date: Apr 14 2005
D1600 Chapter 4 ( 1.9 Mb )
Operation Concepts and Basic Jig Functions
Date: Apr 14 2005
D1600 Chapter 5 ( 1.1 Mb )
Using Your Jig Safely
Date: Apr 14 2005
D1600 Chapter 6 ( 302.5 Kb )
Wood Preparation
Date: Apr 14 2005
D1600 Chapter 7 ( 497 Kb )
Router Preparation
Date: Apr 14 2005
D1600 Chapter 8 ( 5 Mb )
Through Dovetail Procedures
Date: Apr 14 2005
D1600 Chapter 9 ( 4.4 Mb )
Half-Blind Dovetail Procedures
Date: Apr 14 2005
D1600 Chapter 10 ( 758.8 Kb )
Rabbeted Half-Blind Dovetails
Date: Apr 14 2005
D1600 Chapter 11 ( 1.4 Mb )
Asymmetric Dovetails
Date: Apr 14 2005
D1600 Chapter 12 ( 2.5 Mb )
Sliding Dovetail Procedures
Date: Apr 14 2005
D1600 Chapter 13 ( 669 Kb )
Quick Reference - Through Dovetails
Date: Apr 14 2005
D1600 Chapter 14 ( 1.1 Mb )
Quick Reference - Holf-Blind Dovetails
Date: Apr 14 2005
D1600 Chapter 15 ( 1 Mb )
Hints & Tips
Date: Apr 14 2005
D1600 Appendix I ( 475.9 Kb )
Guidebush Selection
Date: Apr 14 2005
Appendix II ( 887.2 Kb )
Cutter Selection
Date: Apr 14 2005
Appendix III ( 364 Kb )
Jig Parts List
Date: Apr 15 2005
Appendix IV ( 145.6 Kb )
Customer Support
Date: Apr 14 2005


RVA1
RVA Mounting Instructions ( 215.7 Kb )
This bulletin describes how to mount the RVA to your router
Date: Jan 15 2007


Older FMT Manuals
FMT Intro ( 430.6 Kb )
Introduction and Table of Contents
Date: Aug 01 2002
FMT Chapter 1 ( 888 Kb )
Mounting the FMT
Date: Aug 01 2002
FMT Chapter 2 ( 3.2 Mb )
Mounting the Router
Date: Aug 01 2002
FMT Chapter 3 ( 5.4 Mb )
The FMT Jig
Date: Aug 01 2002
FMT Chapter 4 ( 10.5 Mb )
Mortise & Tenon Routing Procedures
Date: Nov 01 2003
FMT Appendix I ( 1.2 Mb )
Joint Specifications, Guide and Cutter Selection
Date: Aug 01 2002
FMT Appendix II ( 996.2 Kb )
Jig Adjustments
Date: Aug 01 2002
FMT Appendix III ( 843.6 Kb )
Parts List
Date: Aug 01 2002
FMT Appendix IV ( 901.4 Kb )
Customer Support
Date: Aug 01 2002


Older D4R User Guide
D4R Chapter 1 ( 2.5 Mb )
Jig Assembly, Mounting and Using the Clamps
Date: Sep 26 2005
D4R Chapter 2 ( 1.6 Mb )
Adjusting the Finger Assembly
Date: Sep 26 2005
D4R Chapter 3 ( 501.9 Kb )
How Routers with Guidebushes Work
Date: Sep 26 2005
D4R Chapter 4 ( 1.6 Mb )
Operation Concepts and Basic Jig Features
Date: Sep 26 2005
D4R Chapter 5 ( 1.1 Mb )
Using Your Jig Safely
Date: Sep 26 2005
D4R Chapter 6 ( 245.2 Kb )
Wood Preparation
Date: Sep 26 2005
D4R Chapter 7 ( 1011.5 Kb )
Router Preparation
Date: Sep 26 2005
D4R Chapter 8 ( 7.4 Mb )
Through Dovetail Procedures
Date: Sep 26 2005
D4R Chapter 9 ( 771.1 Kb )
Large and Small Through Dovetails
Date: Sep 26 2005
D4R Chapter 10 ( 6.1 Mb )
Half-Blind Dovetail Procedures
Date: Sep 26 2005
D4R Chapter 11 ( 1.1 Mb )
Rabbeted Half-Blind Dovetails
Date: Sep 26 2005
D4R Chapter 12 ( 726.7 Kb )
End-on-End Dovetails
Date: Sep 26 2005
D4R Chapter 13 ( 2.3 Mb )
Asymmetric Dovetails
Date: Sep 26 2005
D4R Chapter 14 ( 4.4 Mb )
Sliding Dovetail Procedures
Date: Sep 26 2005
D4R Chapter 15 ( 1.3 Mb )
Quick Reference - Through Dovetails
Date: Sep 26 2005
D4R Chapter 16 ( 1.1 Mb )
Quick Reference - Half-Blind Dovetails
Date: Sep 26 2005
D4R Chapter 17 ( 1.5 Mb )
Hints and Tips
Date: Sep 26 2005
Appendix i ( 1.7 Mb )
Guidebush Selection
Date: Sep 26 2005
Appendix II ( 2.4 Mb )
Cutter Selection
Date: Sep 26 2005
Appendix III ( 598.1 Kb )
Jig Parts List
Date: Sep 26 2005
Appendix IV ( 111.8 Kb )
Customer Support
Date: Sep 26 2005


D4 User Guide Downloads
D4 User Guide Glossary ( 692.1 Kb )
Glossary and Table of Contents
Date: Aug 01 2003
D4 Chapter 1 ( 3.2 Mb )
Jig Assembly, Mounting and Using the Clamps
Date: Aug 01 2005
D4 Chapter 2 ( 1.6 Mb )
Adjusting the Finger Assembly
Date: Aug 01 2005
D4 Chapter 3 ( 536.4 Kb )
How Routers with Guidebushes Work
Date: Aug 01 2005
D4 Chapter 4 ( 573 Kb )
Operation Concepts and Basic Jig Functions
Date: Aug 01 2005
D4 Chapter 5 ( 430.7 Kb )
Using Your Jig Safely
Date: Aug 01 2005
D4 Chapter 6 ( 215.9 Kb )
Wood Preparation
Date: Aug 01 2005
D4 Chapter 7 ( 154.9 Kb )
Router Preparation
Date: Aug 01 2005
D4 Chapter 8 ( 1.7 Mb )
Through Dovetail Procedures
Date: Aug 01 2005
D4 Chapter 9 ( 295.2 Kb )
Large and Small Through Dovetails
Date: Aug 01 2005
D4 Chapter 10 ( 1.1 Mb )
Half-Blind Dovetail Procedures
Date: Aug 01 2005
D4 Chapter 11 ( 331 Kb )
Rabbetted Half-Blind Dovetails
Date: Aug 01 2005
D4 Chapter 12 ( 359.3 Kb )
End-on-End Dovetails
Date: Aug 01 2005
D4 Chapter 13 ( 1.6 Mb )
Asymmetric Dovetails
Date: Aug 01 2005
D4 Chapter 14 ( 1.4 Mb )
Sliding Dovetail Procedures
Date: Aug 01 2005
D4 Chapter 15 ( 484.3 Kb )
Quick Reference - Through Dovetails
Date: Aug 01 2005
D4 Chapter 16 ( 254.7 Kb )
Quick Reference - Half-Blind Dovetails
Date: Aug 01 2005
D4 Chapter 17 ( 539.2 Kb )
Hints and Tips
Date: Aug 01 2005
D4 Appendix I ( 258.2 Kb )
Guidebush Selection
Date: Aug 01 2005
D4 Appendix II ( 402.3 Kb )
Cutter Selection
Date: Aug 01 2005
D4 Appendix III ( 461.5 Kb )
Jig Parts List
Date: Aug 01 2005
D4 Appendix IV ( 115.8 Kb )
Customer Support
Date: Aug 01 2005
D4 Addendum 001 - July 2004 ( 65.5 Kb )
Mounting your D4 (for models with serial number D486382 or higher).
Date: Jul 01 2004
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Leigh Jigs is a trademark of Leigh Industries Ltd.
Toll Free: 1.800.663.8932
leigh@leighjigs.com